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Difference between revisions of "Fitting an Electronic Instrument Cluster"

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Fitting an Electronic Instrument Cluster
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{{note|'''The Ford Mondeo hit our roads in 1993, and has consistently been a sales success. Now on its 4th incarnation, it remains a drivers favourite.'''<br>
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'''For more information, visit the [http://www.talkford.com/forum/596-mondeo/ Ford Mondeo] forum on [http://www.talkford.com TalkFord.com], the definitive resource site covering all Fords from the present day to the 1970's.'''}}
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{{Infobox
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|name          = Infobox Template
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|bodystyle      = float:right; valign:top;
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|image          = [[File:Fordwiki infobox.png]]
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|imagestyle  =
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|caption        = Overview Guide
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|captionstyle =
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|headerstyle  = background:#ccf;
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|labelstyle  = background:#ddf;
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|datastyle      = text-align:right;
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|header1 =
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|label1  = Ford Model:
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|data1  = '''Mondeo'''
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|header2 =
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|label2  = Petrol/Diesel:
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|data2  = '''???'''
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|header3 =
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|label3  = Estimated Cost:
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|data3  = '''???'''
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|header4 =
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|label4  = Difficulty?
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|data4  = '''???'''
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|label5  = How long does this take?
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|data5  = '''???'''
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}}
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== Fitting an Electronic Instrument Cluster ==
  
I) New mileage :
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=== Technical information ===
 
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Technical information :
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Vss supplys a square signal.  
 
Vss supplys a square signal.  
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Let’s make a variable frequency generator in order to simulate the speed.  
 
Let’s make a variable frequency generator in order to simulate the speed.  
  
 
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=== Components needed ===
Components needed :
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A power supply (12v)  
 
A power supply (12v)  
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And a variable resistor (range 0 – 10 KOhms?) (P1)  
 
And a variable resistor (range 0 – 10 KOhms?) (P1)  
  
[http://star007.free.fr/Photos/speedo/NE555.JPG Pin Configuration]
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[[Image:Feic1.jpg]]
  
 
This is the schematic :
 
This is the schematic :
  
[http://star007.free.fr/Photos/speedo/mileage.JPG Schematic]
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[[Image:Feic2.jpg]]
  
 
Built :
 
Built :
  
[http://star007.free.fr/Photos/speedo/DSC03180.JPG Built]
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[[Image:Feic3.jpg]]
  
 
And connected :
 
And connected :
  
[http://star007.free.fr/Photos/speedo/DSC03158.JPG Connected]
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[[Image:Feic4.jpg]]
  
 
Now you can wait until you arrive to mileage you want. Enjoy!!! or play with it  
 
Now you can wait until you arrive to mileage you want. Enjoy!!! or play with it  
  
[http://star007.free.fr/Photos/speedo/CLP03151.GIF Working]
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[[Image:Feic5.gif]]
  
II) Fitting :
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=== Fitting ===
  
 
First thing, remove the airbag management off the new one, and adapt it to the old one to prevent the airbag warning light being constantly on. Look at the small card, and cut the wire which goes from the pin 5 and from the airbag warning light. Then join pin 5 to the warning light as it’s done on these pictures.  
 
First thing, remove the airbag management off the new one, and adapt it to the old one to prevent the airbag warning light being constantly on. Look at the small card, and cut the wire which goes from the pin 5 and from the airbag warning light. Then join pin 5 to the warning light as it’s done on these pictures.  
  
[http://star007.free.fr/Photos/speedo/e0_1.jpg Pin 5 Wiring]
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[[Image:Feic6.jpg]]
  
[http://star007.free.fr/Photos/speedo/airbag.JPG Original Wiring]
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[[Image:Feic7.jpg]]
  
[http://star007.free.fr/Photos/speedo/airbag_fixed.JPG Wiring After Mod]
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[[Image:Feic8.jpg]]
  
 
Then remove your old instrument cluster, look at your plugs, on the longest, run a permanent 12v (otherwise each time you will put 12v your needle of speed will jump) to the pin 7. I took the wire from the cigarette lighter but you can take it from another source like the radio  
 
Then remove your old instrument cluster, look at your plugs, on the longest, run a permanent 12v (otherwise each time you will put 12v your needle of speed will jump) to the pin 7. I took the wire from the cigarette lighter but you can take it from another source like the radio  
  
[http://star007.free.fr/Photos/speedo/c808a_fixed.JPG Permanent 12v Wiring]
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[[Image:Feic9.jpg]]
 
   
 
   
 
 
Last modification, now look at your shortest plug, run a new wire (VSS signal (vehicle speed sensor)) from your AWS unit or your trip computer (otherwise from your engine bay) to pin 6. Like it’s done on this picture.  
 
Last modification, now look at your shortest plug, run a new wire (VSS signal (vehicle speed sensor)) from your AWS unit or your trip computer (otherwise from your engine bay) to pin 6. Like it’s done on this picture.  
  
[http://star007.free.fr/Photos/speedo/c808b_fixed.JPG VSS Wiring]
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[[Image:Feic10.jpg]]
  
 
Finally plug in the speedo, check you haven’t blown any bulbs and enjoy!!!!!  
 
Finally plug in the speedo, check you haven’t blown any bulbs and enjoy!!!!!  
  
[http://star007.free.fr/Photos/speedo/DSC03175.JPG Fitted!]
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[[Image:Feic11.jpg]]
 
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[http://star007.free.fr/Photos/speedo/fitting_electro_speedo.pdf PDF Version]  
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That's it!  
 
That's it!  
  
Created by DjFox?
 
  
 
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== Extra Addition ==
Extra Addition
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What if I have neither an AWS or Trip Computer
 
What if I have neither an AWS or Trip Computer
 
You need to run a wire from the big plugs near the airbox. This wire needs to run from pin 2 shown below:  
 
You need to run a wire from the big plugs near the airbox. This wire needs to run from pin 2 shown below:  
  
[http://www.mirez.co.uk/Trip_Files/M1Connector.jpg Pin2 Wiring]
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[[Image:Feic12.jpg]]
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[[Image:Feic13.jpg]]
 
    
 
    
[http://www.mirez.co.uk/Trip_Files/P1010004.jpg Plug Location]
 
  
Image courtesy of Mirez.co.uk
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[[Category:Mondeo_Mk1]]

Latest revision as of 20:10, 20 February 2011

The Ford Mondeo hit our roads in 1993, and has consistently been a sales success. Now on its 4th incarnation, it remains a drivers favourite.
For more information, visit the Ford Mondeo forum on TalkFord.com, the definitive resource site covering all Fords from the present day to the 1970's.

Fordwiki infobox.png
Overview Guide
Ford Model: Mondeo
Petrol/Diesel: ???
Estimated Cost: ???
Difficulty? ???
How long does this take? ???

Fitting an Electronic Instrument Cluster

Technical information

Vss supplys a square signal. 1.3889Hz/ Km/h or 5000 pulse by Km Let’s make a variable frequency generator in order to simulate the speed.

Components needed

A power supply (12v) A NE555? A 10µF capacitor (C1) A resistor of 200 Ohms (R1) Another resistor of 560 Ohms (R2) with a LED 20mA (D1) (optional) And a variable resistor (range 0 – 10 KOhms?) (P1)

Feic1.jpg

This is the schematic :

Feic2.jpg

Built :

Feic3.jpg

And connected :

Feic4.jpg

Now you can wait until you arrive to mileage you want. Enjoy!!! or play with it

Feic5.gif

Fitting

First thing, remove the airbag management off the new one, and adapt it to the old one to prevent the airbag warning light being constantly on. Look at the small card, and cut the wire which goes from the pin 5 and from the airbag warning light. Then join pin 5 to the warning light as it’s done on these pictures.

Feic6.jpg

Feic7.jpg

Feic8.jpg

Then remove your old instrument cluster, look at your plugs, on the longest, run a permanent 12v (otherwise each time you will put 12v your needle of speed will jump) to the pin 7. I took the wire from the cigarette lighter but you can take it from another source like the radio

Feic9.jpg

Last modification, now look at your shortest plug, run a new wire (VSS signal (vehicle speed sensor)) from your AWS unit or your trip computer (otherwise from your engine bay) to pin 6. Like it’s done on this picture.

Feic10.jpg

Finally plug in the speedo, check you haven’t blown any bulbs and enjoy!!!!!

Feic11.jpg


That's it!


Extra Addition

What if I have neither an AWS or Trip Computer You need to run a wire from the big plugs near the airbox. This wire needs to run from pin 2 shown below:

Feic12.jpg

Feic13.jpg